An additively-manufactured molten salt-to-supercritical carbon di-oxide primary heat exchanger for solar thermal power generation – Design and techno-economic performance

نویسندگان

چکیده

The design and techno-economic performance of a compact additively manufactured (AM) molten salt (MS)-to-supercritical carbon di-oxide (sCO2) primary heat exchanger (PHE) for solar thermal application is described. PHE consists sCO2 flow through an array microscale pin fins while the MS flows mm-scale rectangular channels. Constraints imposed by AM using laser powder bed fusion method are considered in design. Structural fluid simulations performed to arrive at viable core headers. A simplified one-dimensional steady state model developed including impact surface roughness from process. process-based cost used determine tradeoff between thermofluidic manufacturing cost. parametric study thermo-fluidic models set geometrical variables that result high power density low cost, restricting pressure drop on side less than 2% line pressure. Flow rates were varied over capacity rate ratios ranging 0.2 1. Results indicate it possible low-pressure with effectiveness 90% excess 10 MW/m3 (including headers). Fabrication representative nickel superalloy specimens shown demonstrate low-porosity parts requisite dimensional tolerance can be generated.

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ژورنال

عنوان ژورنال: Solar Energy

سال: 2022

ISSN: ['0375-9865', '1471-1257', '0038-092X']

DOI: https://doi.org/10.1016/j.solener.2022.01.056